When it comes to protecting ESD-sensitive components during transport, a consistent level of protection is essential to ensure they can be moved safely from the production area to their destination. Whether components are being transferred between departments within the same company, moved to the next stage of the production process, or shipped to another business for further use or integration, it is critical that they are properly protected against electrostatic discharge, physical damage, and contamination. In this article, we present 5 key tips for the safe packaging of static-sensitive components.
How to choose ESD packaging?
Selecting the right ESD packaging depends on several factors, which is why it is important to assess the items or components before deciding on packaging, storage, or handling solutions. Although ESD packaging, such as cushioning foams and rigid containers, can be an excellent solution, some items are more delicate than others and may therefore require a different type of packaging.
Just as an EPA assessment is carried out to optimise the performance of an ESD protected area, the items to be transported should also be evaluated before determining which packaging should be used. This makes it possible to identify the most suitable type of packaging to ensure the highest level of protection and thereby reduce the risk of items being damaged or destroyed during transport.
How to package electronic components?
Packaging, handling, and transport should never be treated as an afterthought when dealing with ESD-sensitive items. Instead, a strategic approach should be taken to the packaging, handling, and shipping of items that may be damaged by electrostatic charges.
First, make sure that the packing area is located within an established ESD protected area, or extend the existing EPA to create additional space for packing and handling. This will help prevent items from being exposed to ESD during the packaging process. A well-equipped ESD packing area, with equipment such as an ESD packing table and an ESD anti-slip mat, will also improve efficiency and allow employees to work safely and quickly.
Choose rigid ESD containers to protect against damage
When transporting ESD-sensitive items, electrostatic discharge is not the only concern. In most cases, ESD-sensitive items such as printed circuit boards are also vulnerable to physical damage that may occur during shipping or transport. For this reason, it is important to choose packaging that can withstand the journey and protect the contents from damage.
Conductive component boxes, often used as PCB packaging boxes, can be used, for example, to transport multiple items while providing protection against both electrostatic discharge and physical damage. Thanks to the snap-lock mechanism integrated into the box design, our conductive component boxes can be easily packed into larger containers or placed on a Euro pallet.
Similarly, application-specific packaging solutions, such as reels for SMD components, use conductive hardboard containers to keep component reels in optimal condition during transport, while conductive stackable Euro boxes help keep delicate and ESD-sensitive items secure during transport or within the facility. Combined with the additional protection provided by rigid packaging containers, you can be confident that components will arrive safely and without unnecessary losses.
For many companies, REECO products are the first-choice solution for packaging and shipping. From individually tailored transit packaging and layer pads to hardboard divider sets and stackable ESD boxes, you will find that our range of REECO packaging materials offers extensive options for professional packaging and shipment.
ESD foam
While rigid boxes such as conductive containers are ideal for shipping, placing items directly inside larger hard boxes may result in physical damage during transport. This can be avoided by using conductive foam or antistatic foam to cushion the items.
Whether you are looking for dissipative foam or conductive foam, our extensive product range makes it easy to find the right solution for packaging ESD-sensitive items. To ensure the highest level of protection, it is worth considering foam cutting, embossing, layering, or profiling services to meet exact application requirements. Custom antistatic foam can be used in combination with a wide range of ESD packaging solutions to maximise both physical and ESD protection, reducing the risk of damage and keeping your components in like-new condition during transport.
We offer a wide range of antistatic packaging. Our assortment includes ESD films, conductive foams, sleeves, and packaging bags. ESD packaging performs perfectly in dissipating electrostatic charges, and thanks to its durability, it also provides reliable protection even for the most delicate components. It is worth exploring our broad selection of antistatic packaging solutions, including dissipative stretch film, ESD sleeves, ESD bubble wrap, antistatic bags, conductive foams, and many other options.
