DDM NOVASTAR LE40 auto pick & place system – compact precision and reliability in one device
The DDM NOVASTAR LE40 is an advanced benchtop pick & place system designed for manufacturers seeking a solution that combines high precision, speed, and a compact footprint. It is ideally suited for small- to medium-batch production, where speed and flexibility in handling various electronic components are crucial.
With its extensive functionality and upgrade options, the LE40 is perfect for both prototyping and series SMD assembly. It supports component sizes ranging from 0201 up to BGA and QFP, with maximum dimensions of 35 × 35 mm. The system can handle PCB panels up to 343 × 560 mm and supports automatic program replication for multi-board panel operation.
Modern technology with intuitive control
The LE40 features four vacuum pick-up heads (expandable to eight), capable of automatically detecting and switching nozzles. Combined with “on-the-fly” component centering and placement accuracy of 0.0254 mm, the machine delivers both speed (up to 3000 CPH) and high precision. A color CCD camera and fiducial recognition system enable real-time alignment correction during operation, eliminating potential placement errors.
User interaction is highly intuitive, thanks to the Windows-based interface and adaptive learning software that simplifies both programming and job changeovers. The system supports real-time corrections without pausing production. With virtually unlimited program memory, users can quickly resume previous projects and streamline job management.
Versatile expansion and operational safety
The LE40 accommodates up to 64 standard 8-mm tape feeders (expandable to 96 with optional Bank Feeder system), offering great flexibility for diverse production needs. Optional modules for solder paste or glue dispensing and other auxiliary equipment can further expand the machine’s capabilities. A built-in error detection system with automatic stop and quick response capability ensures safe and reliable operation.
Standard equipment
- Pick & place machine.
- Computer with monitor and control software.
- 4-position automatic nozzle changer.
- Precision positioning station.
- Placement head with pick-up nozzles.
- Four standard nozzles.
- Color CCD camera.
- Air compressor.
- PCB fixture clamps and optical scale with digital encoder.
Choose precision and flexibility in your production
The LE40 combines high-quality build, modern technology, and user-friendly operation. It delivers excellent performance and placement accuracy while maintaining low operating costs and a short learning curve. This makes it an ideal choice for manufacturers looking to increase productivity, improve product quality, and optimize workflows without investing in large-scale SMT lines.
Product information:
- Benchtop pick & place machine
- Max. PCB dimensions 343 x 560 mm
- Component placing: chip 0201 to 1206, melf, SOIC, SOT, PLCC, fine pitch QFP, BGA and others
- Compensatory correction
- The maximum size of placed components 35 x 35 mm
- 64 slots for 8mm feeders (96 with optional Bank Feeder)
- Placement speed up to 3000 cph
- Centering components on-the-fly with an accuracy of 0.0254 mm
- Four (optionally eight) vacuum grippers with automatic change and recognition
- Friendly, "learning" software running on the Windows environment
- Possibility of applying glue or solder paste (option)
- ADVANTAGES- Multiboard panels support (automatic program duplication)- Reference point recognition with automatic position correction- Easy to program, change and use- The possibility of correcting the program during work- Virtually unlimited ability to remember created programs- Error indication with automatic cycle stop- Safety of use- Low purchase and operating costs- Easy to adapt to the individual needs of the user- Rich optional equipment, increasing production possibilities and comfort of work
- STANDARD EQUIPMENT- Pick & Place machine- A computer with a monitor- Software - a device control program- Four-position automatic nozzle changer- Accurate positioning station- Gripper head- Four standard nozzles- CCD color camera- Compressor- Board clamps- Optical scale with digital encoder
