YAMAHA YSM40R SMD assembly system – ultra-high-speed pick & place for modern SMT lines
The YAMAHA YSM40R is a flagship pick & place system designed for ultra-fast and exceptionally precise SMD assembly in high-volume production environments. Combining unprecedented speed with accuracy and flexible configuration, it stands as one of the most advanced solutions in its class. This machine is built for manufacturers who demand uncompromising performance and quality.
With four independent placement heads and dual X-beam architecture, the YSM40R achieves an impressive speed of up to 200,000 CPH (components per hour). Operating in full synchronization, it can process two PCBs or two zones of a single PCB simultaneously, significantly reducing cycle time. Its flexible component handling supports everything from tiny 0201 (0.25 × 0.125 mm) parts to large 55 × 100 mm devices, accommodating a wide range of standard and custom components.
Equipped with automatic part recognition, advanced vision inspection, rapid calibration, and MES compatibility, the YSM40R delivers ±0.035 mm placement accuracy (CPK ≥1) while supporting quality control and full production line automation. Its high feeder capacity minimizes the need for frequent changeovers, boosting operational efficiency.
The system is Industry 4.0 ready, with support for smart analytics, digital factory integration, and intelligent production management – making it the perfect fit for smart factories of the future.
Why choose the YAMAHA YSM40R?
- Up to 200,000 CPH – extreme speed through a 4-head, 2-beam system.
- ±0.035 mm placement accuracy – reliable mounting of even the smallest parts.
- Wide component range – from 0201 to 55 × 100 mm.
- Independent 4-head operation – simultaneous processing of two PCB areas.
- Large PCB capacity – up to 810 × 490 mm (or 1200 mm in long board mode).
- Smart factory integration – full MES and Industry 4.0 compatibility.
- High feeder capacity – reduced downtime and increased throughput.
- Durable modular design – long service life and easy maintenance.
Technical specifications – YAMAHA YSM40R
| Parameter | Value |
|---|---|
| Max placement speed | Up to 200,000 CPH (4-head / 2-beam configuration) |
| Placement accuracy | ±0.035 mm (CPK ≥ 1) |
| Supported component sizes | From 0201 (0.25 × 0.125 mm) to 55 × 100 mm |
| Max PCB size | 810 × 490 mm (up to 1200 mm in long board mode) |
| Number of heads | 4 independent placement heads |
| Head type | High-speed multi-nozzle |
| Vision system | Yes – wide field with automatic part recognition |
| Integration level | MES / Industry 4.0 compatible |
| Feeder capacity | High – scalable configuration |
| Operating mode | Simultaneous dual-PCB or dual-zone processing |
| Power supply | Standard industrial SMT line voltage |
Accelerate performance, boost quality, and gain a technological edge with the YAMAHA YSM40R. It’s an investment in innovation, efficiency, and reliability – built to meet the demands of the fastest, most advanced electronics production lines.
Product information:
- Compact and multi-functional
- Intelligent ES feeders with a thin, light and compact housing
- Transport direction: left to right
- Double PCB transport
- Excess tape cutter (back and front)
- Indicator of correctness of fixing/arming the feeders
- Replaceable nozzle system
- Machine width: 1 meter
- Device lock system when opening the cover
- Easy feeder transport - feeder replacement trucks (optional)
- The maximum number of trays: 92- PCB dimensions: 50 x 50 to 700 x 460 mm
- Capacity: 100,000 cph
- ADVANTAGES- Intelligent ZS feeders
- Nozzle station (ANC: automatic nozzle change) and nozzle cleaning station (for self-cleaning nozzle)
- Easy transport of feeders
- Software package
- Works with the automatic tray changer ATS15 (option)
